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PDF Pattern Men's polo T-shirt

Sorrento

A straight-silhouette polo with short set-in sleeves, small slits at the bottom of the side seams, a buttoned front placket and a turn-down collar on a stand.

Man wearing the Sorrento polo in burgundy with a contrast grey collar, shown next to front and back technical sketches
40–54 Sizes included (S–5XL)
0.85–1.10 m Main fabric, by size
7 Pattern pieces
25 Steps to sew it

A polo with a contrast collar and placket

Polo T-shirt with a straight silhouette with small slits at the bottom of the side seams. The sleeves are set-in short.

It features a placket at the front with buttonholes and buttons and a turn-down collar on a stand.

What you'll need

Suggested materials

  • Medium-stretch knitted fabrics, such as cotton pique fabric, jersey and rayon knit
  • Linen and cotton are good for the collar and placket

Also needed

  • Linen — 25 cm (9 7⁄8″)
  • Buttons — 4 pcs
  • Interfacing — 25 cm (9 7⁄8″)
  • Interfacing or silicone tape for shoulder cuts — 40 cm (15 ¾″)

Fabric requirement by size, for fabric width 1.80 m (70.8″)

Size 40–42
S–M
44–46
L–XLMOST PICKED
48–50
2XL–3XL
52–54
4XL–5XL
Main fabric 0.85 m
1 yd
0.90 m
1 yd
1.00 m
1 1⁄8 yd
1.10 m
1 ¼ yd

Pattern pieces already include seam allowances. When purchasing fabric, please account for shrinkage and buy 5–10% more than required.

Cutting list

Specification

Pattern piecePcs.
Main fabric 1
1 — Front with a fold1
2 — Back with a fold1
3 — Sleeve2
Main fabric 2
4 — Front placket + interfacing2
5 — Top collar with a fold + interfacing1
6 — Under collar with a fold + interfacing1
7 — Stand with a fold + interfacing2
Diagram of the seven numbered pattern pieces for the Sorrento polo

Pattern pieces — tap to zoom in

Interfacing Front placket (4), top collar (5), under collar (6), stand (7). Interface the allowance at the bottom of the cut of the placket on the front part (1).
Total ease allowances Chest 16 cm (6 ¼″), waist 25 cm (9 7⁄8″), hips 10 cm (4″), shoulder 8 cm (3 1⁄8″).
Cutting layout

Layout of parts on fabric

Main fabric, width 1.50 m (1 5⁄8 yd), shown for sizes 40 and 54

Size 40 (S)
Main fabric cutting layout for the Sorrento polo, size 40

Tap the diagram to zoom in

Size 54 (5XL)
Main fabric cutting layout for the Sorrento polo, size 54

Tap the diagram to zoom in

Step by step

Sewing instructions

25 steps in four stages, from the plackets to the final press.

Plackets

7 steps
  1. 1

    Interface the allowance for the placket bottom and mark the lines for stitching the plackets on the front (1).

  2. 2

    Press the front plackets (4) in half, and then press an allowance of 0.7 cm (¼″) on one side along the piece. Do this on both parts of the plackets symmetrically.

  3. 3

    Sew the plackets from the wrong side to the previously marked lines on the front piece.

  4. 4

    Cut the allowances remained after stitching the plackets at the bottom at an angle of 45 degrees, leaving only 0.1 cm (1⁄16″) from the stitching lines.

  5. 5

    Press the seam allowances of the stitched plackets towards the placket. Place the pressed edge of the placket right to the stitching line on the front piece and stitch it at 0.1 cm (1⁄16″) from the edge. Press.

  6. 6

    Place the left one on the right placket, turn the bottom seam allowance inside out and stitch the ends of the plackets and the front seam allowance. Overlock the seam allowances.

  7. 7

    Topstitch along the placket at 0.5 cm (3⁄16″) from the securing stitching at the ends of the plackets and the front allowance. Press.

Collar

8 steps
  1. 8

    Stitch the shoulder seams of the front (1) and back (2) on the overlocker, placing the pieces facing inward. Stitch them together from the back side, inserting silicone tape. Press the seam to the back.

  2. 9

    Place the under collar (6) on the top collar (5) and stitch along the ends and the collar roll line. Cut out the corners, turn them inside out and press them.

  3. 10

    Topstitch along the collar at 0.1 cm (1⁄16″) from the edge.

  4. 11

    Press the allowances of 0.7 cm (¼″) of one of the stands (7) for stitching it into the neck.

  5. 12

    Place the collar between the stand pieces so that the stand with the pressed seam allowance lies right side together with the top collar. Stitch the stands along the entire length, cut out the allowances and turn them right side out. Press.

  6. 13

    Pin and stitch the unironed under stand into the neckline from the wrong side of the T-shirt. Press the seam allowance towards the counter.

  7. 14

    Pin and topstitch the pressed seam allowance of the second stand from the front side at 0.1 cm (1⁄16″) from the edge, stitching along the entire perimeter of the stand. Press.

  8. 15

    Press the collar along the fold line.

Sleeves

3 steps
  1. 16

    Press the seam allowance at the bottom of the sleeve (3) by 2 cm (¾″) and stitch using a flat lock sewing machine or with a twin needle.

  2. 17

    Insert the sleeves to the T-shirt and sew them in, using an overlocker. Place the pieces right sides together. Press seam allowances towards the T-shirt.

  3. 18

    Topstitch along the entire length of the armhole at 0.1 cm (1⁄16″).

T-shirt assembling

7 steps
  1. 19

    Stitch the cut allowance from the top to the bottom of the T-shirt onto the front piece from the right side.

  2. 20

    Sew the bottom seam of the sleeve, the side seam and the back seam allowance with one stitch using an overlocker. Press seam allowances to the back.

  3. 21

    Press a 2 cm (¾″) seam allowance at the bottom of the T-shirt and stitch it using a flat lock machine or a twin needle.

  4. 22

    Press the cuts. Extend the side seam on the machine with a stitch down 2 cm (¾″).

  5. 23

    Fold the previously pressed cuts over to the wrong side and secure them with a machine stitch like I'm showing in the video.

  6. 24

    Mark the location of the buttonholes, make them and sew on the buttons.

  7. 25

    Give the T-shirt a final press.

The T-shirt is ready!
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